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Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum

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The fabrication technology of tandem solar cells is a crucial element for perovskite-silicon tandem photovoltaic (PV) devices, significantly enhancing the prospects for solar cell development. However, accurately and effectively measuring the conversion efficiency or other electrical characteristics presents a major challenge when testing these types of multi-junction solar cells.

To ensure the measurement results for tandem solar cells are credible and comparable, researchers need to strictly control the device fabrication conditions and measurement methods, adhering to international standards and regulations.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum pic2

A paper published in Nature Photonics in 2015 indicated that, of the literature on new types of tandem solar cells published in Web of Science (from January 2009 to September 2014), 96% of the reported efficiency values were not measured according to relevant standards (Fig.1). Even though most articles claimed record efficiencies, their characterization of the devices was insufficient or incorrect. Therefore, the authors proposed a clear and practical set of guidelines, based on existing standard test procedures, to instruct on how to use calibrated measurement procedures to characterize these new types of tandem solar cells. See the previous article [Test Procedures and Key Points for Tandem Organic Solar Cells] for details.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum Untitled

According to the article, one of the main reasons for this negative factor could be the lack of proper experimental equipment to accurately characterize spectral mismatch. Measuring new materials like perovskite-silicon tandem solar cells is even more difficult due to the lack of suitable reference cells.

In addition, some authors seemed unaware of or ignored the importance of measurement standards for multiple-junction tandem solar cells.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum pic1

Principles of Precision Measurement

In 2017, the International Electrotechnical Commission released the standard IEC 60904-1-1 “Photovoltaic devices – Part 1-1: Measurement of current-voltage characteristics of multi-junction photovoltaic devices” for measuring the I-V characteristics of multi-junction photovoltaic devices under natural or simulated sunlight. It aims to standardize the procedures for measuring the current-voltage characteristics of multi-junction photovoltaic devices under natural or simulated sunlight irradiation. Please refer to the previous article [“Comparison of the Differences Between the New and Old Versions of IEC 60904-1”] for details.

Since the sub-cells in multi-junction devices are connected in multiple layers, the measured I-V characteristic is a complex function of the photovoltaic current generated in each sub-cell. Therefore, the measurement conditions for multi-junction devices should strive to generate photovoltaic currents in each sub-cell that are similar to those under the short-circuit current condition with the AM1.5G reference spectral irradiance distribution (1 sun). This can usually be achieved through a test spectral irradiance distribution that is close to the AM1.5G reference spectral distribution (e.g., provided by natural sunlight under appropriate conditions) or a solar simulator with an adjustable spectral irradiance.

However, imperfections in measurement conditions exist and deviate from the reference conditions. IEC 60904-1-1 sets the allowed deviations to obtain valid measurements. To summarize the key principles of precision measurement required by the test standard:

  1. When using a solar simulator for J-V characteristic measurements (current density vs. voltage), the spectral mismatch factor Zij calculated from the SR or EQE measurements of each sub-cell against the simulator spectrum needs to be controlled within 1% for each sub-cell junction.
  2. The current-limited junction under the test spectral irradiance distribution should be the same as under the reference spectral irradiance distribution.
  3. The current balancing parameter Balij between all junctions should be within ±5% consistency under the simulator spectral irradiance distribution compared to the AM1.5G reference spectral irradiance distribution.

To obtain accurate efficiency results, a solar simulator with a tunable spectrum must be used to adjust the spectrum and easily meet the above requirements, ensuring the spectral mismatch of each sub-cell meets the requirements before proceeding to IV measurement.

For more details on principles and explanations, please refer to [Cell Symposium: “Accurate Measurement of Perovskite and Organic Solar Cells” Enlitech; Next-Generation Materials for Energy Applications, Xiamen, 17th Nov. 2019; CellPress] and [Oriel: Precise Measurement of Perovskite-Silicon Tandem Solar Cells; 3rd Perovskite & Tandem Solar Cells Industry Development Forum].

Enlitech Launches SS-PST100R Super A++ Class Spectrally Tunable Simulator

Current technologies of spectrum tunable solar simulators have their pros and cons [Pros and Cons of Dual-Source and LED Simulators]. Providing better solutions that strike a balance between price, performance, and practicality has always been the core value of Enlitech.

Targeting the characteristics of perovskite-silicon tandem solar cells, Enlitech has launched the SS-PST100R A++ Class Spectrum Adjustable Solar Simulator (A++ class output spectral mismatch < 6%; compared to A class, which is 25%). This serves as a calibration and testing laboratory level solution for precisely measuring the IV conversion efficiency PCE of perovskite-silicon tandem solar cells. The uncertainty of measurement results can be within ≤ ± 2%.

Meanwhile, following the industrialization trend of perovskite solar, Enlitech offers a large-area S-Series Spectrum Adjustable Solar Simulator with A+ class spectral mismatch (< 12.5% spectral mismatch; compared to A class, which is 25% ). It uses a single xenon lamp source with a tunable spectrum, with irradiation areas up to 250mm (220mm A class uniformity).

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum product ad illustration

How to Achieve Ultimate A-Class Solar Simulation with Adjustable Spectrum Using A Single Xenon Lamp?

  1. Advanced optical design and fine coating technology
  2. Resourceful spectral control – Sophisticated thin-film interference principles

1. Advanced optical design and fine coating technology creating the ultimate A+ class AM1.5G solar spectrum

Xenon lamps were considered to have fixed spectra determined by the gas energy level transitions inside the bulb, making it difficult, if not impossible, to modify or adjust the output spectrum since its invention.

The figure below displays the typical xenon lamp spectrum versus the AM1.5G standard solar spectrum. It’s evident that the visible spectrum of a xenon lamp (about 6000K) closely matches the 5500K color temperature of solar light among artificial light sources. However, there are significant differences in the IR wavelength (> 800nm) when compared to the AM1.5G standard spectrum.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum Untitled 1

Fig2. General xenon lamp spectrum and AM1.5G standard spectrum. The xenon lamp spectrum has the closest color temperature to the solar spectrum in the visible band (6000K vs 5500K), but it deviates more from the AM1.5G standard spectrum in the IR wavelength.

(Source: DOI:10.1016/j.egypro.2017.09.283)

To overcome these differences, Enlitech employs advanced optical simulation software to design the solar simulator’s optical system. Through fine coating technology on multi-layers, they control the complex thin-film coating process by adjusting and optimizing the thickness of each layer. As a result, Enlitech’s SS-PST100R AM1.5G Spectrum Adjustable Solar Simulator achieves an AM1.5 spectrum beyond the A+ class.

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Fig3. AM1.5G standard solar spectrum (Black line) and the irradiance spectrum output of (Red line) SS-PST100R AM1.5G Spectrum Adjustable Solar Simulator from Enlitech.

The comparison between the irradiance spectrum output of the SS-PST100R simulator and the AM1.5G standard solar spectrum shows an excellent spectral match, not only in the visible wavelength but also in the near-infrared (NIR) and short-wave infrared (SWIR) wavelengths.

According to the latest IEC simulator classification standard IEC 60904-9:2020, the SS-PST100R light source:

    • Achieves 100% spectral coverage (SPC)

    • Complies with the A++ class (< 6%) standard in all spectral wavelengths

      (A+ class: < 12.5%; A class: < 25%)

    • Has a spectral deviation (SPD) of 11.2% (0% is ideal)

    • Complies with the SPD level (~3%) of the ideal dual-source simulator.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum Untitled 15 1

2. Resourceful Spectral Control – Angle of Incidence Control - Sophisticated Thin-Film Interference Principles

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When incident light is irradiated on the interface between two different transmitters (e.g., air and glass), Snell’s Law indicates that the angle of the incident light will change upon entering the second medium. The extent of this change depends on the refractive index of the two transmitters:

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum Untitled 6

Fig 4. Snell’s Law

When thin-film interference occurs, the transmitted spectrum of the incident light changes with the Angle of Incidence (AOI), an effect known as “blue shift.” This means different wavelengths shift as the AOI changes. This angular dependence can be described by:

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The innovation of Enlitech’s single-xenon lamp adjustable spectrum solar simulators utilizes the coating design of optical components and controls the angle of incidence of the xenon light beam onto each optical component. Based on the significant spectral variation of reflection and transmission with the angle of incidence, adjusting the spatial position and angle of the optical components using a single lamp changes the output spectrum of the simulator. Related patent applications have been filed.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum SS PST100R blue
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Fig 5. Single Xenon Lamp Spectrum Tunable Solar Simulator from Enlitech

To meet the current mismatch requirement of <5% for perovskite-silicon tandem solar cells, the simulator does not need arbitrary spectral adjustment. Only tuning the two sub-cell absorption wavelengths (300nm-750nm and 750nm-1200nm) is sufficient to achieve the spectral mismatch factor Zij requirements of IEC 60904-1-1:2017.

In order to make the spectral mismatch factor Zij of each junction on the sub-cell of the tandem solar cell more compatible and reduce spectral mismatch, thereby reducing the uncertainty of the IV curve test of the tandem cell, it is necessary to be able to adjust the spectrum of the mono-xenon lamp solar simulator.

Perovskite-crystalline silicon tandem solar cells have two absorption wavelengths for the sub-cells. The “top cell” (sub-cells of perovskite) has an absorption wavelength of 300 nm ~ 750 nm, and the “bottom cell” (sub-cells of crystalline silicon) has an absorption wavelength of 750 nm ~ 1200 nm.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum Untitled 9

Fig 6. External Quantum Efficiency (EQE) spectrum of double-junction cells for caliche-titanite-crystalline silicon tandem solar cells. (Source: Joule, V5, P295-291, 2021; Behind the Breakthrough of the ∼30% Perovskite Solar Cell.)

Therefore, the development of the Spectrum Adjustable Solar Simulator for perovskite-crystalline silicon tandem solar cells does not require the adjustment of arbitrary spectra, but only the spectral adjustment of the absorption wavelength of the two sub-cells (300nm~750nm and 750nm~1200nm). This can meet the requirements of IEC 60904-1-1:2017 for each junction sub-cell, with the spectral mismatch factor Zij less than 1%. The spectral mismatch factor Zij of each junction cell is less than 1% as required by IEC 60904-1-1:2017.

In addition to controlling the Zij mismatch factor, adjusting only these two sub-cell wavelengths (300nm-750nm and 750nm-1200nm) greatly simplifies the complexity of spectral tuning. Compared to LED simulators, which need to adjust 20+ different wavelengths of LED from 350nm-1000nm and hundreds of possible combinations to minimize Zij through repeated calculations, this method is simpler. The detailed formulas and methods for adjusting each wavelength and calculating sub-cell mismatch factors Zij and current balance factors Balij can be found in [Precise IV Characterization of Multi-Junction Solar Cells – Spectral Adjustment and Mismatch Factor Calculations].

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Fig7. Spectral Correction and Mismatch Factor Calculation for Accurate IV Characterization of Multi-Junction Solar Cells

Spectral Tunability of LED Multi-Light Simulators

Although LEDs provide “full spectrum” adjustability, there are many practical concerns. For example:

Myths – Is it really “cheaper” to use an LED simulator, considering the time cost of adjusting the spectrum and reducing the mismatch?

  1. The aging period of each LED color is different, so an additional illumination spectrometer is needed to check the spectral consistency of LEDs.
  2. The temperature coefficient of the grains of each light color is different. With the usage of time and temperature changes, the center wavelength and intensity will drift, resulting in changes to the Zij mismatch factor, necessitating repeated checks.
  3. The inconsistency of the aging period in each light color raises concerns about uniformity changes.
  4. The intensity adjustment of each light color can also cause spectral changes in the position of the irradiation area.
  5. There is a cognitive difference between the lifetime of 10,000 hours and the output light intensity of 1 sun.
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Therefore, we believe that the “ideal and perfect LED solar simulator” is perhaps best suited for laboratories that specialize in professional calibration and testing. These labs have the capability to perform uncertainty analysis for various types of multi-junction solar cell testing. They are familiar with accurately measuring the spectrum and mismatch factors of the entire IEC specification of superposition calculation and possess the relevant measurement tools for solar simulators, such as a spectrometer with a 300nm ~ 1200nm spectral range and irradiance uniformity distribution measurement tools.

Most scientific research laboratories have a background in device physics, chemical synthesis, or materials, but are not familiar with optics and spectroscopy. Moreover, most of these laboratories do not have the corresponding equipment to verify the performance of the simulators mentioned above.

Enlitech is striving to develop a single spectrum tunable solar simulator that can be continually optimized. The goal is to expeditiously and automatically adjust the measurement conditions for graduate students and researchers in most science laboratories. This will facilitate accurate measurement of perovskite-silicon tandem solar cells.

Innovative Patent: AM1.5G Simulator Technology with Adjustable A+ Class Xenon Lamp Spectrum Enlitech 新版LOGO 英全名 直式 3 無框

Key words

Phosphor powder, light-emitting diode fluorescent material, organic light-emitting diode fluorescent material, perovskite, laser dye

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